ACM's patented gel-casting process is a direct manufacturing technique for fabricating complex ceramic and cermet component geometries. Gel-casting offers a cost effective and productive alternative to hot pressing, cold-press and sinter, and other ceramic forming methods. For more information on gel-casting download ACM's Non-Aqueous Gel-Casting Process.

ACM provides a range of ceramic materials already tailored to the gel-cast process.

Cost and time saving advantages include:
1. Rapid transition from prototype to production
2. Rapid production of net or near-net shape components with complex geometries
3. Eliminate many costly finishing operations
4. Eliminate expensive hard tooling for high pressure cold pressing
5. Environmentally safe, water soluble & wax materials produce sacrificial molds

 

 

The following gel-cast grades of ceramic are available from ACM for complex geometries;
  • ACM04 – 99.8% Aluminum oxide
• ATC58 – Aluminum oxide Titanium Carbonitride
• SNC55 – Silicon Nitride
• ALS19 – 99.9% Aluminum oxide
• AZ01 – Zirconium oxide toughened Aluminum oxide
• ZPS03 – Zirconium oxide